FKQ800-7 BOP Control Unit With API Spec 16D Compliance

Parameters

The FKQ800-7 Blowout Preventer (BOP) Control Unit is engineered to deliver unwavering reliability and precise hydraulic power management for critical well control operations. Designed in strict accordance with API Spec 16D, this system ensures that drilling facilities maintain absolute control over wellbore pressure, safeguarding personnel and infrastructure. Featuring a robust configuration of 20 accumulator bottles (11 gallons each, ASME certified) and a high-capacity 423-gallon oil reservoir, it provides substantial fluid volume to actuate BOP stacks rapidly during emergency shut-ins. The integration of dual power sources—a high-efficiency 18.5Kw electric pump and dual pneumatic pumps—guarantees continuous operational readiness even during total site power loss.

Reference to Standards

Compliance and quality assurance form the foundation of our manufacturing process. Beyond strictly adhering to API Spec 16D (3rd edition) and API Standard 53 (5th edition), every control unit undergoes an exhaustive series of factory acceptance tests. These include high-pressure hydrostatic testing, dynamic functional verification, and rigorous airtightness evaluations to confirm zero leakage under maximum working pressures. We supply comprehensive material traceability certificates for all pressure-containing components. Furthermore, our facilities and testing protocols are fully open to third-party inspections, regularly accommodating verification from internationally recognized bodies such as DNV and SGS. This uncompromising approach to quality control ensures that the equipment performs flawlessly in the most demanding drilling environments, providing operators with verifiable peace of mind.

BOP Control Unit: FKQ800-7

The standard FKQ800-7 model utilizes a highly dependable pneumatic control architecture for the driller's console, offering an intuitive and fail-safe interface for immediate BOP actuation. This system incorporates advanced safety redundancies, featuring automatic pressure control mechanisms that continuously monitor and replenish accumulator pressure without manual intervention. Engineered for exceptional environmental adaptability, this unit is widely deployed across diverse scenarios, including onshore drilling rigs, offshore platforms, and complex workover operations. To combat extreme climates, the system can be customized with heavy-duty weather-proof and thermally insulated shelters for arctic conditions, or specialized anti-corrosion base skids for marine environments. We also provide extensive OEM services, tailoring electrical voltage configurations, hydraulic line routing, and accumulator rack layouts to integrate perfectly with your existing rig infrastructure. The tactile feedback of the pneumatic valves and the distinct, combined aural and visual alarms ensure immediate situational awareness on the rig floor.

Main Technical Parameters

BOP Control Unit: FKDQ800-7

The FKDQ800-7 variant represents the pinnacle of smart well control technology, upgrading the driller's console to a sophisticated Programmable Logic Controller (PLC) system. This intelligent control paradigm enables seamless integration with modern rig management networks through various industrial communication protocols. Operators benefit from real-time diagnostic monitoring, automatic data logging of pressure cycles, and precise fault identification, which significantly enhances operational safety and simplifies compliance reporting. For elevated safety protocols, this unit supports optional wireless remote-control modules, allowing personnel to actuate critical valves from a secure distance during hazardous events. The PLC interface features a glare-resistant, industrial-grade touchscreen that provides clear visual schematics of the BOP stack status. Despite the advanced electronics, the system maintains full CNEX, ATEX, and IECEX explosion-proof certifications, ensuring the electrical enclosures and sensor housings are completely isolated from volatile atmospheric gases.

Main Technical Parameters

Geographic distribution of customers using BOP Control Unit

Our BOP control units have been successfully commissioned and trusted by drilling contractors across a vast global footprint, spanning major oil and gas producing regions from the harsh winters of Russia and Kazakhstan to the challenging offshore environments of Indonesia and Malaysia. This extensive geographic distribution is backed by our comprehensive after-sales support network. We understand that equipment downtime is not an option. Therefore, we provide expert on-site installation, rigorous commissioning, and hands-on operational training for your rig crews. To guarantee the high-performance lifecycle of your well control equipment, we maintain a complete inventory of critical spare parts ready for immediate dispatch. From replacement accumulator bladders and high-pressure pump valve seals to specialized hydraulic fittings, our robust supply chain ensures your operations remain uninterrupted. Partnering with us means securing a reliable, long-term asset supported by dedicated technical expertise.

Australia

Egypt

Hungary

Indonesia

Iran

India

Kazakhstan

Kuwait

Malaysia

Nigeria

Oman

Roumania

Russia

Thailand

Turkey

Turkmenistan

Ukraine

Vietnam