FKQ320-4 BOP Control Unit With Pneumatic Control

Main Technical Parameters

The FKQ320-4 BOP Control Unit is engineered to deliver uncompromising well control under the most demanding drilling conditions. Designed as the primary safeguard against blowout events, this surface-mounted hydraulic accumulator system provides rapid, reliable closure of blowout preventer stacks. Operators will immediately notice the heavy-duty carbon steel skid, which offers a solid, vibration-free foundation on the rig floor. The distinct, rhythmic hum of the 11Kw electric motor, coupled with the sharp, responsive hiss of the pneumatic pump engaging, assures drilling crews of consistent hydraulic pressure buildup. Every control valve operates with precise tactile feedback, ensuring that critical well-control decisions are executed without hesitation.

To guarantee absolute safety during extreme power loss or gas supply interruption, this system is equipped with a triple power redundancy architecture. The integration of electric, pneumatic, and manual power sources ensures continuous operational readiness. Furthermore, an advanced anti-lifting wellhead interlock device is incorporated to prevent accidental operation, safeguarding both personnel and critical rig infrastructure.

Reference to Standards

Compliance and reliability form the cornerstone of our manufacturing philosophy. Before any BOP control system leaves the facility, it undergoes a rigorous regimen of strict quality control protocols. This includes a 1.5-times hydrostatic pressure test to verify structural integrity, meticulous nitrogen leak detection for the accumulator bottles, and comprehensive electrical insulation testing. The smooth, flawless finish of the pressure vessels reflects the precision engineering involved, while the certified documentation provides peace of mind. We fully support independent verification, accommodating third-party inspections from internationally recognized authorities such as DNV, ABS, and SGS to validate our adherence to global safety mandates.

BOP Control Unit: FKQ320-4

The FKQ320-4 configuration is built around a highly responsive pneumatic control console, favored for its straightforward operation and rapid actuation in harsh environments. This model excels in versatile application scenarios, adapting effortlessly to both onshore and offshore drilling platforms, workover rigs, coiled tubing operations, and well-testing engineering projects.

• Extreme Environmental Adaptability: For operations in punishing climates, this unit can be optionally equipped with a weatherproof winterization shelter. The integration of oil reservoir and air tube bundle heating systems, alongside explosion-proof air conditioning, ensures the hydraulic fluid maintains optimal viscosity whether in freezing Arctic tundras, scorching desert sands, or highly corrosive marine environments.

• High-Capacity Storage: Utilizing 8 ASME-certified accumulator bottles (11 gallons each), the system maintains a massive reserve of hydraulic energy, ready to be deployed instantly to secure the wellbore.

• Dual Pump Reliability: The combination of a 9.25 GPM electric pump and a 2.11 GPM pneumatic pump guarantees that optimal system pressure is maintained automatically without manual intervention.

Main Technical Parameters

BOP Control Unit: FKDQ320-4

Stepping into the realm of digital well control, the FKDQ320-4 introduces sophisticated intelligent control and data management capabilities. The sleek, modern interface of the driller's console replaces traditional analog gauges with crisp, high-resolution digital displays that provide instant visual feedback on system health and pressure reserves.

• Intelligent PLC Integration: Powered by an industrial-grade Siemens PLC and utilizing Profibus DP communication, this unit offers unparalleled operational precision. It supports wireless tablet remote operation, allowing rig personnel to actuate valves from a safe distance, while the PNT automatic data recording system ensures comprehensive traceability and compliance auditing.

• Flexible Customization: Recognizing that no two rig infrastructures are identical, we offer extensive customization services. From tailoring the explosion-proof ratings (CNEX, ATEX, IECEX) and communication protocols to adapting global voltage/frequency standards and modifying the physical skid structure, this unit integrates without difficulty into any existing setup.

• Advanced Alarm Systems: The combined aural and visual alarm system cuts through the ambient noise of the drilling floor, emitting a piercing, unmistakable siren and bright flashing indicators to alert crews immediately to pressure drops or operational anomalies.

Main Technical Parameters

Geographic distribution of customers using BOP Control Unit

Our blowout preventer control systems are trusted by drilling contractors and energy operators across the globe, spanning diverse climates and regulatory jurisdictions. This extensive international presence is underpinned by our commitment to comprehensive lifecycle after-sales support and spare parts availability. We understand that rig downtime translates directly to severe financial losses. Therefore, we provide global on-site installation, rigorous commissioning, and hands-on operational training for your rig crews.

To ensure continuous operation, we maintain a vast inventory of critical replacement components, including high-grade accumulator bladders, heavy-duty pump components, and precision valve seals. Our rapid-response logistics network is designed to dispatch essential parts swiftly, minimizing non-productive time and keeping your drilling programs on schedule, regardless of your geographic location.

Australia

Egypt

Hungary

Indonesia

Iran

India

Kazakhstan

Kuwait

Malaysia

Nigeria

Oman

Roumania

Russia

Thailand

Turkey

Turkmenistan

Ukraine

Vietnam